Consumables
G-Hexa consumables are engineered to deliver consistency, precision, and repeatability across material preparation workflows. From sectioning to mounting and surface finishing, our consumable range supports metallography, materials testing, and advanced characterization by ensuring defect-free preparation and reliable analytical outcomes.
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| Parameter | Specification |
|---|---|
| Model | GHX-GRP-CON-GRD-DIA-011 |
| Plate Diameter | 200 mm / 250 mm / 300 mm |
| Magnetic Strength | High-performance neodymium magnets – firm hold for all conversion plates |
| Surface Flatness | < 0.01 mm (precision ground) |
| Material | High-grade steel core with corrosion-resistant coating |
| Attachment Method | Direct mount to grinder/polisher chassis (replaces standard platen) |
| Compatibility | All G-Hexa AD-PSA, AD-PB, AD-Foil conversion plates; standard magnetic platen systems |
| Thickness | Standard metallographic platen thickness (~10–12 mm) |
| Max Operating Speed | Up to 1200 rpm (balanced & vibration-free) |
| Operating Temperature | Up to 80 °C (wet grinding) |
| Cleaning Method | Wipe with damp cloth or rinse with water |
| Order Numbers | 04.08.010 (200 mm), 04.08.020 (250 mm), 04.08.030 (300 mm) |
| Package | 1 pc |
| Parameter | Specification |
|---|---|
| Model | GHX-GRP-CON-GRD-DIA-010 |
| Plate Diameter | 200 mm / 250 mm / 300 mm |
| Surface Type | Proprietary plain-back transfer layer |
| Consumable Compatibility | All plain-back (non-PSA) SiC papers, diamond grinding foils, diamond films, and similar non-adhesive abrasives |
| Mounting Method | Magnetic (if supported) or standard clamp to grinder platen |
| Material | Precision-machined aluminum alloy with durable transfer coating |
| Thickness | Standard metallographic platen thickness (~8–12 mm) |
| Reusability | Hundreds to thousands of cycles (water rinse to refresh) |
| Cleaning Method | Rinse with water only — no scraping or solvents required |
| Operating Temperature | Up to 80 °C (wet grinding) |
| Order Numbers | 04.08.310 (200 mm), 04.08.320 (250 mm), 04.08.330 (300 mm) |
| Package | 1 pc |
| Parameter | Specification |
|---|---|
| Model | GHX-GRP-CON-GRD-DIA-009 |
| Plate Diameter | 200 mm / 250 mm / 300 mm |
| Surface Type | Proprietary foil-optimized transfer layer |
| Adhesive Residue | None – clean water rinse removal |
| Compatible Consumables | All self-adhesive (PSA) foil-based SiC papers, diamond grinding foils, ultra-thin diamond films |
| Mounting Method | Magnetic (if supported) or standard clamp to grinder platen |
| Material | Precision-machined aluminum alloy with durable transfer coating |
| Thickness | Standard metallographic platen thickness (~8–12 mm) |
| Reusability | Hundreds to thousands of cycles (water rinse to refresh surface) |
| Cleaning Method | Rinse with water (no solvents or scraping required) |
| Operating Temperature | Up to 80 °C (wet grinding) |
| Order Numbers | 04.08.422 (200 mm), 04.08.430 (250 mm), 04.08.432 (300 mm) |
| Package | 1 pc |
| Parameter | Specification |
|---|---|
| Model | GHX-GRP-CON-GRD-DIA-008 |
| Plate Diameter | 200 mm / 250 mm / 300 mm |
| Surface Type | Specialized high-performance PSA layer |
| Adhesive Residue | None – clean peel-off design |
| Compatibility | All PSA-backed abrasive discs, diamond films, polishing cloths |
| Mounting Method | Magnetic or direct clamp (depending on grinder model) |
| Material | Precision-machined aluminum alloy core with durable PSA coating |
| Thickness | Standard metallographic platen thickness (typically 8–12 mm) |
| Reusability | Hundreds to thousands of cycles (depending on usage & cleaning) |
| Cleaning Method | Wipe with IPA or mild solvent if needed; no scraping required |
| Operating Temperature | Up to 80 °C (wet grinding) |
| Order Numbers | 04.08.410 (200 mm), 04.08.413 (250 mm), 04.08.420 (300 mm) |
| Package | 1 pc |
| Micron Size | 8 inch (200 mm) Order No. | 10 inch (250 mm) Order No. | 12 inch (300 mm) Order No. | Package Quantity | Bond Type | Recommended Use Stage | Typical Surface Finish |
|---|---|---|---|---|---|---|---|
| 1 µm | 14.01.461-3 | 14.01.475-1 | 14.01.484-1 | 5 pcs | Resin | Final fine grinding / pre-polish | Near-mirror, Ra < 10 nm |
| 3 µm | 14.01.462-1 | 14.01.476-1 | 14.01.485-1 | 5 pcs | Resin | Fine grinding / intermediate polish | Very fine, low damage |
| 6 µm | 14.01.463-1 | 14.01.478-1 | 14.01.486-1 | 5 pcs | Resin | Medium-fine grinding | Smooth, controlled removal |
| 9 µm | 14.01.464-1 | 14.01.477-1 | 14.01.483-1 | 5 pcs | Resin | Medium grinding | Good flatness, minimal scratches |
| 15 µm | 14.01.465-1 | 14.01.479-1 | 14.01.487-1 | 5 pcs | Resin | Intermediate grinding | Fast stock removal, flat |
| 30 µm | 14.01.466-1 | 14.01.481-1 | 14.01.488-1 | 5 pcs | Resin | Rough grinding / plane preparation | Aggressive, uniform plane |
| FEPA Grit | 8 inch (200 mm) Order No. | 10 inch (250 mm) Order No. | 12 inch (300 mm) Order No. | Package | Bond Type | Key Characteristics |
|---|---|---|---|---|---|---|
| 80 | 04.02.110S | 04.02.210S | 04.02.310S | 1 pc | Resin | Very aggressive plane grinding |
| 120 | 04.02.120S | 04.02.220S | 04.02.320S | 1 pc | Resin | Fast plane & fine grinding |
| 200 | 04.02.125S | 04.02.225S | 04.02.325S | 1 pc | Resin | Strong fine grinding stage |
| 400 | 04.02.130S | 04.02.230S | 04.02.330S | 1 pc | Resin | Fine grinding – excellent flatness |
| 800 | 04.02.140S | 04.02.240S | 04.02.340S | 1 pc | Resin | Very fine grinding / pre-polishing |
| 1500 | 04.02.150S | 04.02.250S | 04.02.350S | 1 pc | Resin | Ultra-fine grinding – near polishing quality |
| 3000 | 04.02.160S | 04.02.260S | 04.02.360S | 1 pc | Resin | Near-mirror finish, minimal damage |
| 5000 | 04.02.170S | 04.02.270S | 04.02.370S | 1 pc | Resin | Final grinding stage – mirror-prep ready |
| FEPA Grit | 8 inch (200 mm) Order No. | 10 inch (250 mm) Order No. | 12 inch (300 mm) Order No. | Package | Bond Type | Recommended Materials |
|---|---|---|---|---|---|---|
| 80 | 04.01.110S | 04.01.210S | 04.01.310S | 1 pc | Nickel | Very aggressive plane grinding – very hard materials |
| 120 | 04.01.120S | 04.01.220S | 04.01.320S | 1 pc | Nickel | Fast plane & fine grinding |
| 200 | 04.01.125S | 04.01.225S | 04.01.325S | 1 pc | Nickel | Strong fine grinding stage |
| 400 | 04.01.130S | 04.01.230S | 04.01.330S | 1 pc | Nickel | Fine grinding – excellent flatness |
| 800 | 04.01.140S | 04.01.240S | 04.01.340S | 1 pc | Nickel | Very fine grinding / pre-polishing |
| 1200 | 04.01.150S | 04.01.250S | 04.01.350S | 1 pc | Nickel | Ultra-fine grinding – near polishing quality |
| Grit (FEPA) | Type | 8" (200 mm) Order No. | 10" (250 mm) Order No. | 12" (300 mm) Order No. | Package Quantity | Backing Type | Key Characteristics |
|---|---|---|---|---|---|---|---|
| 60 | Plain Back | 03.01.101 | 03.01.401 | 03.01.701 | 50 pcs | Plain | Aggressive stock removal, initial plane grinding |
| 120 | Plain Back | 03.01.103 | 03.01.403 | 03.01.703 | 100 pcs | Plain | Fast cutting, good for roughing |
| 180 | Plain Back | 03.01.104 | 03.01.404 | 03.01.704 | 100 pcs | Plain | Balanced removal rate, reduced scratching |
| 240 | Plain Back | 03.01.104-1 | 03.01.404-1 | 03.01.704-1 | 100 pcs | Plain | Fine plane grinding |
| 320 | Plain Back | 03.01.105 | 03.01.405 | 03.03.705 | 100 pcs | Plain | Pre-fine grinding, improved flatness |
| 400 | Plain Back | 03.01.106 | 03.01.406 | 03.01.706 | 100 pcs | Plain | Fine grinding stage |
| 800 | Plain Back | 03.01.108 | 03.01.408 | 03.01.708 | 100 pcs | Plain | Pre-polish quality |
| 1200 | Plain Back | 03.01.110 | 03.01.410 | 03.01.710 | 100 pcs | Plain | Near-polish finish, low deformation |
| 60 | PSA | 03.02.401 | 03.02.500 | 03.02.801 | 50 pcs | PSA | Quick-stick, secure hold for coarse grinding |
| 120 | PSA | 03.02.403 | 03.02.503 | 03.02.803 | 100 pcs | PSA | Fast adhesion, no clamping rings |
| 180 | PSA | 03.02.404 | 03.02.504 | 03.02.804 | 100 pcs | PSA | Reliable wet performance |
| 240 | PSA | 03.02.404-1 | 03.02.504-1 | 03.02.804-1 | 100 pcs | PSA | Consistent fine grinding |
| 320 | PSA | 03.02.405 | 03.02.505 | 03.02.805 | 100 pcs | PSA | Excellent flatness |
| 400 | PSA | 03.02.406 | 03.02.506 | 03.02.806 | 100 pcs | PSA | Fine surface prep |
| 800 | PSA | 03.02.408 | 03.02.508 | 03.02.808 | 100 pcs | PSA | High edge retention |
| 1200 | PSA | 03.02.410 | 03.02.510 | 03.02.810 | 100 pcs | PSA | Mirror-prep stage |
| Grit (FEPA) | Type | 8" (200 mm) Order No. | 10" (250 mm) Order No. | 12" (300 mm) Order No. | Package Quantity | Backing Type | Key Features |
|---|---|---|---|---|---|---|---|
| 120 | Plain Back | 03.03.103 | 03.03.403 | 03.03.703 | 50 pcs | Plain | Aggressive removal, initial plane grinding |
| 180 | Plain Back | 03.03.104 | 03.03.404 | 03.03.704 | 100 pcs | Plain | Fast stock removal, good for roughing |
| 400 | Plain Back | 03.03.107 | 03.03.407 | 03.03.707 | 100 pcs | Plain | Fine grinding, reduced scratching |
| 800 | Plain Back | 03.03.109 | 03.03.409 | 03.03.709 | 100 pcs | Plain | Pre-polish stage, improved flatness |
| 1200 | Plain Back | 03.03.111 | 03.03.411 | 03.03.711 | 100 pcs | Plain | Near-polish finish, low deformation |
| 2000 | Plain Back | 03.03.113 | 03.03.413 | 03.03.713 | 100 pcs | Plain | Ultra-fine grinding |
| 2500 | Plain Back | 03.03.114 | 03.03.414 | 03.03.714 | 100 pcs | Plain | High surface quality |
| 2400 | Plain Back | 03.03.115 | 03.03.415 | 03.03.715 | 100 pcs | Plain | Mirror-prep stage |
| 4000 | Plain Back | 03.03.116 | 03.03.416 | 03.03.716 | 100 pcs | Plain | Final grinding, minimal subsurface damage |
| 120 | PSA | 03.04.203 | 03.04.503 | 03.04.803 | 50 pcs | PSA (self-adhesive) | Quick-stick application, no clamping rings |
| 180 | PSA | 03.04.204 | 03.04.504 | 03.04.804 | 100 pcs | PSA | Fast adhesion, secure hold |
| 400 | PSA | 03.04.207 | 03.04.507 | 03.04.807 | 100 pcs | PSA | Easy changeover, consistent flatness |
| 800 | PSA | 03.04.209 | 03.04.509 | 03.04.809 | 100 pcs | PSA | Reliable bonding during wet use |
| 1200 | PSA | 03.04.211 | 03.04.511 | 03.04.811 | 100 pcs | PSA | High edge retention |
| 2000 | PSA | 03.04.213 | 03.04.513 | 03.04.813 | 100 pcs | PSA | Fine surface prep |
| 2500 | PSA | 03.04.214 | 03.04.514 | 03.04.814 | 100 pcs | PSA | Excellent for delicate materials |
| 2400 | PSA | 03.04.215 | 03.04.515 | 03.04.815 | 100 pcs | PSA | Near-mirror finish |
| 4000 | PSA | 03.04.216 | 03.04.516 | 03.04.816 | 100 pcs | PSA | Ultra-fine grinding |
| Disc Type | Recommended Hardness Range | Recommended Diamond Suspension | Key Advantages | Available Diameters | Package Format |
|---|---|---|---|---|---|
| POS | < 150 HV to 450 HV | 9 μm – 3 μm diamond suspension or spray | Medium to low hardness; softer/composite materials; high flatness; reduced steps | 200 mm, 250 mm, 300 mm, 350 mm | Sold individually or in sets (contact for bulk) |
| POH | > 150 HV (medium to high) | 15 μm – 6 μm diamond suspension or spray | Higher hardness materials; exceptional removal rate; long service life; superior reproducibility | 200 mm, 250 mm, 300 mm, 350 mm | Sold individually or in sets (contact for bulk) |
| Common Features | Both types offer: higher grinding efficiency vs. SiC paper, lower elasticity for better flatness, reduced grinding steps, lower consumable consumption, eco-friendly process | — | Consistent high removal rate, minimal media changes, high experimental reproducibility | 200 mm, 250 mm, 300 mm, 350 mm | — |
| Parameter | Details (Standard - TJ 2400) | Details (Low-Viscosity - TJ 2404) |
|---|---|---|
| Model | GHEXA-MNT-CON-ACR-016 | GHEXA-MNT-CON-ACR-016 |
| Material Type | UV-Curing Acrylic Resin (Single-Component) | UV-Curing Acrylic Resin (Single-Component) |
| Curing Method | Low-energy UV light | Low-energy UV light |
| Curing Time | 30-60 seconds | Approximately 2 minutes |
| Exotherm / Heat Release | Very low | Very low |
| Viscosity | Medium | Low (enhanced flowability) |
| Appearance after Cure | High transparency / crystal clear | High transparency / crystal clear |
| Hardness (Shore D, typical) | ~78-82 | ~78-82 |
| Shrinkage Rate | Low | Low |
| Additional Features | Fastest curing for rapid batch prep; minimal heat generation | Superior flow and penetration; ideal for complex shapes or vacuum assist |
| Package Size | 1 kg | 1 kg |
| Parameter | Details |
|---|---|
| Model | GHEXA-MNT-CON-EPO-015 |
| Material Type | Conductive Epoxy Resin (Cold Mounting) |
| Components | Part A: Conductive Epoxy Resin (Liquid), Part B: Hardener (Liquid) |
| Mixing Ratio (A:B w/w) | 2:1 |
| Mixing Time | 5-10 minutes |
| Curing Time (at 25°C) | 2-3 hours |
| Peak Exotherm Temperature | 90°C |
| Hardness (Shore D) | 82 |
| Appearance | Colorless and transparent (with conductive properties) |
| Edge Retention | Excellent |
| Shrinkage Rate | Very low |
| Additional Features | Electrically conductive for SEM/EDS use; superior flowability, strong adhesion, high chemical resistance; eliminates need for carbon/gold coating on non-conductive samples; suitable for vacuum impregnation |
| Parameter | Details |
|---|---|
| Model | GHEXA-MNT-CON-EPO-014 |
| Material Type | Epoxy Resin (Cold Mounting) |
| Components | Part A: Epoxy Resin (Liquid), Part B: Hardener (Liquid) |
| Mixing Ratio (A:B w/w) | 2:1 |
| Mixing Time | 10-20 minutes |
| Curing Time (at 25°C) | 8-12 hours |
| Peak Exotherm Temperature | 40°C |
| Hardness (Shore D) | 80 |
| Appearance | Colorless and transparent |
| Edge Retention | Better |
| Shrinkage Rate | Very low |
| Additional Features | Excellent flowability, superior adhesion, high chemical resistance and stability; low exotherm for heat-sensitive samples; versatile for both routine and precision mounting |
| Parameter | Details |
|---|---|
| Model | GHEXA-MNT-CON-EPO-013 |
| Material Type | Low-Viscosity Epoxy Resin (Cold Mounting) |
| Components | Part A: Epoxy Resin (Liquid), Part B: Hardener (Liquid) |
| Mixing Ratio (A:B w/w) | 3:1 |
| Pot Life | 30-60 minutes |
| Mixing Time | 3-5 minutes (recommended) |
| Cure Time (at 25°C) | 10-12 hours (full cure) |
| Peak Exotherm Temperature | <32°C |
| Hardness (Shore D) | 80 |
| Appearance | Colorless and transparent |
| Edge Protection | Better |
| Viscosity | Low (excellent flow and penetration) |
| Additional Features | Superior adhesion, very low shrinkage, high chemical resistance; ideal for vacuum impregnation and complex/porous samples |
| Parameter | Details |
|---|---|
| Model | GHEXA-MNT-CON-EPO-012 |
| Material Type | Epoxy Resin (Cold Mounting) |
| Components | Part A: Epoxy Resin (Liquid), Part B: Hardener (Liquid) |
| Mixing Ratio (A:B w/w) | 4.5:1 |
| Mixing Time | 5-10 minutes |
| Curing Time (at 25°C) | 45-90 minutes |
| Peak Exotherm Temperature | 125°C |
| Hardness (Shore D) | 82 |
| Appearance | Colorless and transparent |
| Edge Retention | Excellent |
| Shrinkage Rate | Very low |
| Additional Features | Superior flowability, strong adhesion, high chemical resistance and stability; suitable for vacuum impregnation when maximum clarity and void-free embedding are required |
| Parameter | Specification |
|---|---|
| Product Model | GHEXA-MNT-CON-EPO-011 |
| Material Type | Epoxy Resin Mounting Compound |
| System | Two-Part (Liquid Resin + Liquid Hardener) |
| Appearance | Colorless, transparent |
| Part A | Epoxy Resin, Liquid |
| Part B | Hardener, Liquid |
| Mixing Ratio (A:B, w/w) | 2 : 1 |
| Mixing Time | 5–10 minutes |
| Curing Time @ 25 °C | 1–2 hours |
| Peak Exothermic Temperature | 112 °C |
| Hardness | Shore D 78 |
| Edge Retention | Good |
| Flowability | Excellent |
| Shrinkage | Low |
| Adhesion | Strong |
| Chemical Stability | Superior |
| Mold Reference | Φ30 mm mold at 20–25 °C |
| Solvent Compatibility | Cured resin removable with Trojan DSV10 solvent |