Description

Vibratory Polisher GHEXA-GRP-EQP-AUT-008

The GHEXA-GRP-EQP-AUT-008 Vibratory Polisher is a high-performance, low-stress polishing system designed to produce ultra-flat, deformation-free surfaces with minimal subsurface damage. Utilizing piezoelectric vibratory technology, it achieves superior flatness and removes surface stress layers effectively, making it the preferred choice for EBSD, AFM, SEM, nanoindentation, and microhardness testing preparation. Ideal for soft, ductile, and difficult-to-polish materials such as titanium, aluminum, pure copper, copper alloys, aluminum alloys, steels, and nickel-based superalloys, this machine delivers mirror-like finishes with excellent reproducibility and replaces hazardous electrolytic polishing methods with an environmentally friendly, low-noise, low-power solution.

Specifications

Key Applications & Uses

• Final-stage vibratory polishing for EBSD (electron backscatter diffraction) samples requiring stress-free, highly indexed patterns
• Preparation of ultra-flat surfaces for AFM (atomic force microscopy) and high-resolution SEM imaging with minimal topography artifacts
• Stress-relieved polishing of soft/ductile metals (titanium, aluminum, copper, copper alloys, nickel alloys, low-hardness steels) prior to nanoindentation and microhardness testing
• Removal of mechanical deformation layers and achievement of mirror finishes on precision components in materials science and failure analysis labs
• Environmentally friendly alternative to electrolytic polishing for sensitive alloys and research-grade specimens
• Supporting university metallurgy departments, semiconductor R&D, aerospace materials labs, pharma (implant alloys), biotech (biomedical metals), and industrial quality control requiring deformation-free surfaces

Why Choose from G-Hexa?

• Superior Stress-Free Finishing — Piezoelectric vibration technology delivers exceptional flatness and removes subsurface damage far better than mechanical polishing, perfect for EBSD, AFM, SEM, and nanoindentation prep.
• Optimized for Difficult Materials — Excels on soft, ductile, and gumming-prone metals (Ti, Al, Cu, Ni alloys) where conventional polishing causes smearing, pull-outs, or excessive relief.
• User-Friendly Automation — 7-inch touchscreen with 20 savable programs, automatic frequency adjustment, and real-time control simplify operation and ensure repeatable, high-quality results.
• Low Maintenance & Eco-Friendly — Ultra-low 50 W power consumption, minimal noise, easy disc change/cleaning, and no hazardous electrolytes make it safe, economical, and environmentally responsible.
• Flexible Sample Compatibility — Supports standard 1–2″ holders plus custom sizes; includes leveling blocks for consistent, parallel polishing of multiple or irregular specimens.
• Complete G-Hexa Support — Backed by G-Hexa’s full metallographic ecosystem, fast delivery across India, competitive pricing, expert application guidance, and seamless integration with our consumables and preparation systems for researchers, universities, pharma, biotech, and industrial labs.

Frequently Asked Questions (FAQs)

Q: What makes vibratory polishing better than conventional mechanical polishing? A: It minimizes mechanical deformation, eliminates surface stress layers, and produces flatter, more deformation-free surfaces—essential for EBSD indexing, AFM accuracy, SEM clarity, and reliable nanoindentation results.

Q: Which materials benefit most from the GHEXA-GRP-EQP-AUT-008? A: Soft and ductile metals such as titanium, aluminum, pure copper, copper alloys, aluminum alloys, nickel-based superalloys, and low-hardness steels—where traditional polishing often causes smearing or relief.

Q: Can multiple samples be polished at the same time? A: Yes—using standard or custom holders (1″ to 2″ diameters), multiple samples can be processed simultaneously on the 12″ plate, with rotation and vibration ensuring uniform results.

Q: How many programs can be stored? A: Up to 20 customized grinding/polishing programs can be saved and recalled via the 7-inch touchscreen for fast, repeatable setup across different materials or applications.

Q: Is it suitable for replacing electrolytic polishing? A: Absolutely—it provides comparable or superior stress-free surfaces for many alloys in a safer, more environmentally friendly way without hazardous chemicals or waste disposal issues.

Q: What accessories are available for sample holding? A: Standard holders for 25.4 mm, 30–32 mm, 40 mm, 50 mm, and 20–22 mm samples, plus leveling blocks (20–50 mm) to ensure perfect flatness and parallelism during polishing.

Q: How easy is the machine to clean and maintain? A: Very—the polishing disc is easily removable, a pluggable faucet allows quick rinsing, and the large side discharge prevents clogging—keeping maintenance simple and fast.