Description

HEXA-MNT-EQP-HOT-001 Semi-Automatic Hot Mounting Press The GHEXA-MNT-EQP-HOT-001 is a reliable, semi-automatic single-sleeve hot mounting press designed for fast, high-quality encapsulation of metallographic samples. Featuring a user-friendly 7-inch touchscreen interface, hydraulic pressurization, programmable heating and cooling cycles, real-time temperature/pressure curve display, and interchangeable mold sleeves (Φ25.4–50 mm), it delivers consistent, bubble-free mounts using epoxy resin, bakelite powder, acrylic powder, and other thermoforming media—ideal for preparing perfect samples ready for grinding and polishing in modern materials laboratories.

Specifications

Key Applications & Uses

• Metallographic sample preparation — Encapsulates small or irregular metal specimens (steels, alloys, aluminum, titanium, etc.) for secure grinding, polishing, and microscopic examination.
• Hardness testing & microstructure analysis — Produces flat, edge-protected mounts ideal for Vickers, Rockwell, Brinell, and microhardness testing.
• Failure analysis laboratories — Mounts fractured components, thin sections, coatings, welds, and small parts to preserve orientation and enable precise cross-sectional study.
• Quality control & incoming inspection — Fast, reproducible mounting of production samples, fasteners, machined parts, and heat-treated components in automotive, aerospace, and manufacturing QA labs.
• University teaching & research — Perfect for student labs and research projects in materials science, metallurgy, mechanical engineering, and manufacturing—simple enough for beginners yet powerful for advanced work.
• Electronics & coated materials — Encapsulates PCB cross-sections, thin films, surface coatings, PVD/CVD layers, and plated components for accurate layer thickness and interface analysis.
• Industrial materials labs — Handles diverse mounting media (bakelite, epoxy, acrylic) for routine preparation in foundries, tool rooms, pharma equipment fabrication, and biotech device manufacturing.

Why Choose from G-Hexa?

• Intuitive 7-inch touchscreen operation — Clear, easy-to-use interface with real-time temperature/pressure curves and storage for 15 programs reduces setup time and operator errors—ideal for multi-user labs.
• Flexible & efficient mold system — Standard Φ30 mm sleeve plus optional sizes (Φ25.4–50 mm) with quick-change design accommodates a wide range of sample dimensions without downtime.
• Precise & uniform results — Surrounded heating, adjustable power (10–100%), and selectable cooling rates (high/medium/low) produce bubble-free, crack-free mounts with excellent edge retention every time.
• Safety & convenience built-in — Heating overload protection, horizontal push-pull sliding cover for easy access, and integrated collection tank keep the workspace clean and protect both user and equipment.
• Compact & powerful performance — At just 48 kg and 400×509×537 mm, it fits comfortably on lab benches while delivering professional-grade 500 Bar pressure and 200 °C capability—perfect for space-conscious university, R&D, and industrial facilities.
• Complete support & reliability — Engineered for long-term durability, backed by G-Hexa’s precision manufacturing, prompt technical service, operator training, and ready availability of mounting media, sleeves, and spares—trusted by researchers, universities, pharma, biotech, and industrial labs across India.

Frequently Asked Questions (FAQs)

Q: What mounting media are compatible with the GHEXA-MNT-EQP-HOT-001? A: It works excellently with bakelite powder, epoxy resin, acrylic powder, and other common thermoforming mounting compounds. Select media based on sample hardness, heat sensitivity, and desired transparency—G-Hexa supplies high-quality options.

Q: Can I use different mold sizes on the same machine? A: Yes—quick-change sleeves allow fast switching between Φ25.4, Φ30 (standard), Φ32, Φ40, and Φ50 mm diameters. Optional sleeves are available to match your sample requirements.

Q: How does the cooling system work? A: Cooling can be set to automatic mode (ends by preset time or temperature) or manual control, with selectable high, medium, or low rates. Water cooling ensures fast, controlled cooldown to minimize mount shrinkage or cracking.

Q: Is the machine suitable for beginners or student labs? A: Absolutely—the 7-inch touchscreen with intuitive icons, pre-saved programs, and simple push-pull cover design make it easy to learn and operate safely, even for first-time users in teaching environments.

Q: What water supply is required for cooling? A: Connect to a standard lab water line or recirculating chiller: inlet OD Φ8 mm, pressure <0.3 MPa. Outlet is OD Φ12 mm. G-Hexa can recommend compatible chillers or recirculators for closed-loop operation.

Q: How many programs can be stored? A: Up to 15 complete programs (heating power, temperature, hold time, pressure, cooling settings) can be saved and recalled instantly—perfect for labs running multiple material types or standard procedures.

Q: What is the maximum pressure and why does it vary? A: Up to 500 Bar is achievable, depending on the cylinder size and mold diameter used. Larger molds require adjusted pressure settings to maintain optimal mounting force—full details are in the user manual.

Q: What power supply is needed? A: Standard single-phase 220 V, 15 A supply (common in Indian laboratories). Ensure proper grounding and circuit protection. G-Hexa provides detailed electrical and installation guidance with every unit.