Mineral-filled Edge Retention Hot Mounting Resin GHEXA-MNT-CON-PHE-006
| Parameter | Value |
|---|---|
| Product Name | Mineral-Filled Edge Retention Hot Mounting Resin |
| Model | GHEXA-MNT-CON-PHE-006 |
| Base Material | Mineral-filled melamine resin |
| Appearance | Light Yellow Particles and White Powder |
| Holding Time | 4-7 min |
| Cooling Time | 5-8 min |
| Cooling Rate | Medium |
| Heating Pressure | 150-300 bar |
| Heating Temperature | 150-180°C |
| Hardness (Shore D) | 92-95 |
| Key Features | High hardness, excellent edge retention, good adhesion, superior grinding & polishing performance |
| Primary Applications | Medium-hard materials (e.g., steels, hard alloys, aluminum, copper) |
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Description
GHEXA-MNT-CON-PHE-006 is a premium mineral-filled melamine-based hot mounting resin designed for superior edge retention in metallographic sample preparation. This light yellow granular compound offers exceptional hardness, strong adhesion to specimen surfaces, and outstanding grinding/polishing characteristics, making it ideal for mounting medium-hard materials such as steels, hard alloys, aluminum, copper, and similar samples in research, quality control, and failure analysis laboratories.
Specifications
| Parameter | Value |
|---|---|
| Product Name | Mineral-Filled Edge Retention Hot Mounting Resin |
| Model | GHEXA-MNT-CON-PHE-006 |
| Base Material | Mineral-filled melamine resin |
| Appearance | Light Yellow Particles and White Powder |
| Holding Time | 4-7 min |
| Cooling Time | 5-8 min |
| Cooling Rate | Medium |
| Heating Pressure | 150-300 bar |
| Heating Temperature | 150-180°C |
| Hardness (Shore D) | 92-95 |
| Key Features | High hardness, excellent edge retention, good adhesion, superior grinding & polishing performance |
| Primary Applications | Medium-hard materials (e.g., steels, hard alloys, aluminum, copper) |
Key Applications & Uses
- Metallographic sample preparation for optical microscopy, SEM, and hardness testing where precise edge preservation is critical.
- Mounting of medium-hard metals including general steels, tool steels, hard alloys, aluminum alloys, copper, and brass to prevent edge rounding during grinding and polishing.
- Ideal for specimens requiring high-contrast backgrounds (light yellow appearance aids visibility in microhardness indentations and microstructural analysis).
- Routine and advanced applications in universities, research institutions, pharmaceutical/biotech labs (for material characterization), and industrial quality control labs in automotive, aerospace, and manufacturing sectors.
- Multi-sample embedding to increase throughput while maintaining uniform mount sizes for automated polishing systems.
Why Choose from G-Hexa?
- Laboratory-optimized performance — Engineered for consistent results with minimal shrinkage, virtually no gaps, and superior edge retention compared to standard phenolic resins.
- High-purity formulation — Mineral-filled melamine delivers exceptional hardness (Shore D 92-95) and abrasion resistance for extended polishing life and accurate microstructural preservation.
- Reliable & cost-effective — Available in practical package sizes (1 kg, 4 kg, 20 kg) to suit small-scale research or high-volume industrial labs, with competitive pricing from a trusted supplier.
- Expert support & quality assurance — Backed by G-Hexa’s commitment to metallographic excellence, including technical guidance for optimal mounting parameters on your specific press.
- Fast delivery & availability — Stocked for quick shipment across India and beyond, ensuring minimal downtime in your sample preparation workflow.
Frequently Asked Questions (FAQs)
Q: What types of samples is GHEXA-MNT-CON-PHE-006 best suited for? A: It excels with medium-hard materials like steels, hard alloys, aluminum, copper, and similar metals. For very hard or soft/brittle samples, consider complementary epoxy-based options from G-Hexa.
Q: How does the mineral filling improve performance? A: The mineral filler enhances hardness, reduces shrinkage, improves adhesion to the sample, and provides excellent edge retention to minimize rounding or damage during abrasive preparation steps.
Q: What mounting press settings are recommended? A: Use 150-180°C heating temperature, 150-300 bar pressure, 4-7 min holding time, and 5-8 min medium-rate cooling for optimal results. Adjust slightly based on your press model and sample size.
Q: Is this resin suitable for microhardness testing? A: Yes — its high hardness and light color provide excellent contrast for indent visibility and reliable measurements.
Q: What package sizes are available? A: Offered in 1 kg, 4 kg, and 20 kg packs to match lab consumption needs, from R&D to production-scale operations.
Q: Does it produce gaps or pull-away from the sample? A: No — the formulation ensures strong adhesion and very low shrinkage, resulting in gap-free mounts with superior edge protection.






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