Description

GHEXA-CUT-EQP-AUTO-009 Low-Speed Precision Cutting Machine The GHEXA-CUT-EQP-AUTO-009 is a compact, low-speed precision cutting machine engineered for damage-free, high-accuracy sectioning of delicate and hard materials. With adjustable wheel speeds (50–600 rpm), automatic X-axis segmented feed, constant loading via counterweight, 5-inch touchscreen control, and a comprehensive set of sample fixtures, it excels at producing flat, low-deformation cuts on small metals, electronic components, semiconductors, ceramics, crystals, composites, and other sensitive specimens—making it the ideal pre-metallographic preparation tool for research, quality control, and academic laboratories.

Specifications

Key Applications & Uses

• Metallographic & microstructural preparation — Precision sectioning of small metallic samples, thin sheets, wires, fasteners, and miniature components with minimal deformation and heat-affected zones.
• Electronics & PCB failure analysis — Clean, low-damage cutting of printed circuit boards, solder joints, multilayer PCBs, electronic packages, and micro-components.
• Semiconductor & crystal materials — Accurate slicing of silicon wafers, semiconductor dies, single crystals, epitaxial layers, and substrate materials.
• Ceramics, quartz & optical components — Damage-free sectioning of technical ceramics, quartz glass, sapphire, glass lenses, and brittle optical materials.
• Hard & brittle composites — Precise cutting of advanced composites, engineered plastics, and hybrid materials used in research and development.
• University teaching & research laboratories — Ideal for student training, thesis work, and experimental sample preparation in materials science, metallurgy, electronics, and physics departments.
• Quality control & R&D in industry — Reliable pre-metallographic cutting for incoming inspection, failure analysis, and prototype evaluation in pharma equipment, biotech device manufacturing, aerospace, and precision engineering sectors.

Why Choose from G-Hexa?

• Ultra-low speed & minimal damage — Speeds as low as 50 rpm combined with constant counterweight loading and diamond/resin blade compatibility deliver exceptional surface quality, reduced subsurface damage, and preserved sample integrity on delicate or heat-sensitive materials.
• Automatic segmented precision feed — X-axis automatic segmented cutting with 0.02 mm accuracy enables programmable, repeatable multi-section workflows—ideal for serial sectioning or cutting multiple samples at exact positions.
• Compact & benchtop convenience — At only 26 kg and 450×320×360 mm, it fits easily on any laboratory bench while providing generous 50 mm X-travel and versatile fixturing for small, irregular, or angled workpieces.
• Intuitive touchscreen operation — 5-inch touchscreen interface simplifies program setup, speed adjustment, and cutting parameter control—minimizing training time and ensuring consistent results even for occasional users.
• Comprehensive fixturing included — Multiple quick-clamping fixtures come standard, supporting accurate positioning and secure holding of irregular shapes, thin sections, and small parts—expanding application versatility right out of the box.
• Trusted precision & support — Designed for long-term reliability in academic and industrial labs, backed by G-Hexa’s engineering expertise, prompt technical assistance, operator training, and ready supply of compatible diamond/resin blades—serving universities, research institutions, pharma, biotech, and industrial facilities across India.

Frequently Asked Questions (FAQs)

Q: What types of blades can be used with the GHEXA-CUT-EQP-AUTO-009? A: It supports Φ150 mm diamond cutting blades (ideal for hard/brittle materials like ceramics, glass, semiconductors) and various resin-bonded blades (suitable for metals and composites). Blade selection depends on material hardness and desired surface finish—G-Hexa supplies optimized options.

Q: Why is low-speed cutting important for these samples? A: Low speeds (50–600 rpm) minimize heat generation, reduce mechanical stress, prevent cracking/chipping in brittle materials, and preserve microstructural features—essential for accurate metallographic, failure analysis, and semiconductor preparation.

Q: How does the automatic X-axis segmented cutting work? A: The machine automatically advances the sample in programmable segments along the X-axis, enabling precise multi-cut sequences or serial sectioning with high repeatability and minimal operator intervention.

Q: Can it handle irregularly shaped or very small workpieces? A: Yes—the included variety of fixtures allows secure clamping and accurate angular positioning of irregular, thin, or miniature samples, with quick-release mechanisms for fast setup changes.

Q: Is coolant required for operation? A: While not always mandatory at low speeds, wet cutting with coolant is recommended for most materials to further reduce heat, extend blade life, and improve surface quality. A simple recirculating system can be connected—G-Hexa offers compatible accessories.

Q: What is the benefit of the constant counterweight loading? A: It maintains consistent cutting force throughout the process regardless of sample thickness variation, resulting in flatter cuts, reduced operator fatigue, and more uniform section quality compared to purely manual feed systems.

Q: Is this machine suitable for university teaching labs? A: Absolutely—its compact size, easy touchscreen operation, safety-focused design, and included fixtures make it perfect for student training, practical classes, and research projects in materials science, electronics, and metallurgy departments.

Q: What power supply is needed? A: Standard single-phase 220 V / 50 Hz (widely available in Indian laboratories). No special electrical infrastructure is required—plug in and operate after simple setup. G-Hexa provides full guidance for installation and use.