Description

GHEXA-CUT-EQP-AUTO-003 Automatic Abrasive Sectioning Machine The GHEXA-CUT-EQP-AUTO-003 is a versatile, fully automatic large-scale abrasive cutter designed for demanding sample preparation in metallography, materials research, and industrial quality control. With support for Φ400mm or Φ450mm cutting wheels, a powerful 7.5kW motor, and multi-mode automated cutting (platform feed, chop, segmented, parallel slicing), it delivers precise, repeatable sectioning of metals, alloys, ceramics, quartz glass, rocks, and irregularly shaped workpieces—while maintaining clean, safe, and efficient operation.

Specifications

Key Applications & Uses

• Metallographic sample preparation — Precise sectioning of ferrous/non-ferrous metals, hardened steels, welds, forgings, castings, and heat-treated components for microstructure analysis.
• Failure analysis & quality control — Clean, low-deformation cuts on large or irregular test pieces, components, and assemblies in automotive, aerospace, and heavy engineering labs.
• Ceramics and advanced materials — Reliable cutting of technical ceramics, refractories, composites, and hard/brittle materials with minimal chipping or cracking.
• Geological and mining sample preparation — Sectioning of rock cores, ores, minerals, and geological specimens for petrographic and analytical studies.
• Quartz glass and optical components — Accurate cutting of large quartz, fused silica, and glass parts used in optics, photonics, and semiconductor applications.
• Irregular and complex workpiece handling — Equipped with versatile clamping options to securely hold and cut non-standard or asymmetric shapes.
• High-throughput industrial & research labs — Ideal for universities, R&D centers, pharma equipment manufacturing, biotech tooling, and foundry/metallurgy quality assurance departments.

Why Choose from G-Hexa?

• Versatile wheel compatibility & cutting capacity — Supports both Φ400 mm and Φ450 mm wheels, delivering up to Φ150 mm diameter and 150×300 mm square section capability—perfect for mid-to-large samples without needing an oversized machine.
• Fully automatic & semi-automatic flexibility — Combines platform feed (Y), automatic X translation, chop cutting (Z), segmented/parallel slicing, and programmable speed modes for unattended multi-cut workflows and maximum productivity.
• Superior cleanliness & operator safety — 150 L independent coolant tank, integrated magnetic separator, paper belt filtration, exhaust & air purification system, plus laser alignment ensure a clean workspace, longer wheel life, and safer operation.
• Durable, corrosion-resistant build — Heavy-duty cast aluminum base and 304 stainless steel enclosure provide long-term reliability in humid, corrosive, or heavy-use laboratory and industrial environments.
• Intuitive, precise control — Joystick-operated XYZ alignment, large worktable, and ergonomic design reduce setup time and operator fatigue while delivering consistent, high-quality cuts.
• Competitive performance & support — Engineered for precision and backed by G-Hexa’s dedicated technical support, training, and supply of compatible consumables—trusted by research institutions, universities, pharma, biotech, and industrial labs across India.

Frequently Asked Questions (FAQs)

Q: What is the difference between Φ400 mm and Φ450 mm wheel options? A: The Φ450 mm wheel increases maximum cutting diameter to Φ150 mm (vs. Φ130 mm with Φ400 mm) while maintaining the same 150×300 mm square cross-section capability—ideal when slightly larger round samples are common in your workflow.

Q: Can the machine handle irregularly shaped or non-standard workpieces? A: Yes—GHEXA-CUT-EQP-AUTO-003 supports a variety of clamps and fixtures specifically designed for irregular, asymmetric, or complex geometries, ensuring secure holding and accurate sectioning.

Q: Is the cutting process fully automatic? A: It offers fully automatic modes (platform feed, segmented/parallel slicing, automatic speed adjustment) as well as manual/semi-automatic options, giving you flexibility depending on the job complexity and operator preference.

Q: How does the coolant and filtration system work? A: A large 150 L freestanding water tank provides ample coolant volume. Integrated magnetic separator and paper belt filtration continuously remove debris, while the exhaust & air purification system maintains a clean and healthy lab environment.

Q: What power supply is required? A: The machine operates on standard industrial 3-phase power. Exact voltage and frequency requirements (typically 380–415 V, 50 Hz) are confirmed during order—G-Hexa provides full electrical specifications and installation guidance.

Q: Is installation and training available? A: Yes—professional on-site installation, operator training, and after-sales support are available through G-Hexa to ensure optimal setup and safe, efficient use in your laboratory or facility.

Q: What abrasive wheels are compatible? A: Standard resin- or rubber-bonded abrasive cut-off wheels (Φ400 mm or Φ450 mm) are compatible. Wheel selection depends on material type and desired cut quality—G-Hexa offers a full range of recommended consumables for metals, ceramics, rocks, and more.