Image Analysis-Based Brinell Hardness Tester GHEXA-HRD-EQP-BRL-002
| Parameter | Specification |
|---|---|
| Model | GHEXA-CUT-EQP-AUTO-009 |
| Cutting Wheel Diameter | Φ150 mm |
| Cutting Wheel Center Hole | Φ12.7 mm |
| Wheel Speed | 50–600 rpm (adjustable) |
| Motor Power | 0.5 kW |
| Electrical Supply | 220 V / 50 Hz |
| Control Interface | 5-inch touchscreen for program control |
| X-axis Feed | Automatic (segmented precision cutting) |
| X-axis Travel | 50 mm (left/right) |
| Feed Accuracy | 0.02 mm |
| Maximum Cutting Diameter | Φ40 mm |
| Loading Method | Constant speed via adjustable counterweight |
| Dimensions (W×D×H) | 450 × 320 × 360 mm |
| Weight | 26 kg |
| Additional Features | Quick & secure sample clamping with precise positioning, multiple fixtures included for irregular workpieces, compatible with diamond cutting blades and various resin blades, automatic X-axis segmented cutting function |
Payment. Payment upon receipt of goods, Payment by card in the department, Google Pay, Online card, -5% discount in case of payment
Warranty. The Consumer Protection Act does not provide for the return of this product of proper quality.
Description
GHEXA-HRD-EQP-BRL-002 Image Analysis-Based Brinell Hardness Tester
Product Short Description The GHEXA-HRD-EQP-BRL-002 is an advanced computerized Brinell hardness tester integrating precision force sensor control, automatic objective lens/indenter switching, and high-resolution CCD image analysis for fast, accurate, and operator-independent hardness measurement. Featuring a rigid cast-iron body, an integrated industrial tablet PC with Windows-based software, 3-megapixel camera, and 8-inch + 14-inch dual touchscreen interface, it supports 11 test forces, 15 Brinell scales, and 14 conversion scales. This system enables automatic/manual indentation measurement, direct data/image export to Word/Excel, built-in printing, and RS232 connectivity—delivering superior efficiency, repeatability, and reporting for testing cast iron, steel, non-ferrous metals, soft alloys, and select non-metallic materials in modern laboratories.
Specifications
| Parameter | Specification |
|---|---|
| Model | GHEXA-HRD-EQP-BRL-002 |
| Test Forces (11 levels) | 31.25 kgf, 62.5 kgf, 100 kgf, 125 kgf, 187.5 kgf, 250 kgf, 500 kgf, 750 kgf, 1000 kgf, 1500 kgf, 3000 kgf (306.45 N–29420 N) |
| Brinell Scales (15) | HBW2.5/31.25, HBW2.5/62.5, HBW5/31.25, HBW5/62.5, HBW5/125, HBW10/100, HBW10/125, HBW2.5/187.5, HBW5/250, HBW10/250, HBW10/500, HBW5/750, HBW10/1000, HBW10/1500, HBW10/3000 |
| Hardness Testing Range | 8–650 HBW |
| Loading Method | Automatic (Loading / Holding / Unloading) via precision force sensor |
| Measurement Method | Automatic or manual via CCD image analysis (3 Megapixel industrial camera) |
| Hardness Reading & Interface | 8-inch integrated touchscreen + 14-inch all-in-one industrial tablet PC (Windows 7-based) |
| Magnification & Measurement | 20× digital measuring eyepiece / micrometer; smallest scale value 0.001 mm |
| Conversion Scales (14) | HRA, HRB, HRC, HRD, HRF, HV, HK, HBW, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T |
| Dwell Time | 0–60 s (adjustable) |
| Objective Lens / Indenter Switching | Automatic |
| Maximum Sample Height | 280 mm |
| Throat Depth (Indenter Center to Wall) | 150 mm |
| Data Output | Built-in printer, RS232 interface, direct export to Word/Excel reports |
| Power Supply | AC 220 V, 50 Hz |
| Dimensions (W × D × H) | 580 × 560 × 930 mm |
| Net Weight | 135 kg |
| Applicable Standards | ISO 6506, ASTM E10, JIS Z2243, GB/T 231.2 |
Key Applications & Uses
- High-accuracy Brinell hardness testing of cast iron, steel forgings, castings, and heavy structural components in foundries and metallurgical labs
- Evaluation of non-ferrous metals, soft alloys, aluminum, copper, brass, and bearing materials in automotive, aerospace, and manufacturing quality control
- Hardness determination of heat-treated, welded, and large-scale industrial parts requiring wide force selection and precise indentation analysis
- Testing of hard plastics, bakelite, composites, and select non-metallic materials in R&D and product development
- Automated, traceable hardness certification and reporting for incoming inspection, process validation, and final product release in pharma equipment, biotech tooling, and heavy industry
- Advanced materials characterization in university metallurgy, materials science departments, and research institutions with digital data export and image documentation
Why Choose from G-Hexa?
- Advanced CCD Image Analysis — High-resolution 3 MP industrial camera with automatic/manual measurement software delivers fast, objective indentation reading, eliminating human measurement errors and improving repeatability.
- Fully Automated & Intelligent Operation — CPU-controlled force application, automatic lens/indenter switching, and dual-touchscreen interface (8-inch + 14-inch PC) ensure seamless, user-friendly testing with minimal training required.
- Broad Force & Scale Flexibility — 11 test forces and 15 Brinell scales cover everything from thin/soft samples to large hard castings, plus 14 conversion scales for comprehensive material evaluation per international standards.
- Powerful Data Management — Windows-based PC integration allows instant export of results, images, and statistics to Word/Excel, plus built-in printing and RS232 for LIMS/quality system compatibility.
- Robust & Stable Construction — Rigid cast-iron body with precision force sensor provides excellent rigidity, smooth force control, compact design, and long-term measurement stability in demanding lab environments.
- Complete Laboratory Solution — G-Hexa delivers premium computerized hardness testing with fast India-wide delivery, competitive pricing, expert setup support, and ongoing service—preferred by researchers, universities, pharma, biotech, and industrial labs.
Frequently Asked Questions (FAQs)
Q: How does the image analysis system work in the GHEXA-HRD-EQP-BRL-002? A: The integrated 3-megapixel CCD camera captures the indentation, and the dedicated software automatically (or manually) measures the diameter with 0.001 mm resolution, instantly calculating and displaying the HBW value—reducing subjectivity and time.
Q: What is the advantage of automatic objective lens/indenter switching? A: It eliminates manual turret rotation, ensures perfect alignment between indenter and measurement optics, increases positioning accuracy, and streamlines the entire test cycle for higher throughput.
Q: Can test reports be generated automatically? A: Yes—the Windows-based industrial PC allows automatic export of hardness values, images, statistics, and test parameters directly into customizable Word or Excel reports for quality documentation and compliance.
Q: What sample sizes can this tester handle? A: It accommodates samples up to 280 mm in height with 150 mm throat depth, making it suitable for medium to large components, test blocks, castings, forgings, and industrial parts.
Q: Which standards does the GHEXA-HRD-EQP-BRL-002 comply with? A: It fully meets ISO 6506, ASTM E10, JIS Z2243, and GB/T 231.2 requirements for Brinell hardness testing, ensuring traceable and internationally accepted results.
Q: Is operator training required for the touchscreen and software? A: Minimal—the intuitive dual-touchscreen interface (8-inch machine + 14-inch PC) and straightforward software make setup, testing, measurement, and reporting easy even for new users.
Q: What power supply is needed? A: Standard AC 220 V, 50 Hz—compatible with typical Indian laboratory electrical systems.
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