Description

UVmount Curing Machine GHEXA-MNT-EQP-COLD-004 The UVmount GHEXA-MNT-EQP-COLD-004 is a fast, cold-mounting system that uses powerful ultraviolet (365 nm) light to cure transparent resins in as little as 60 seconds. Featuring a spacious 230 × 180 mm curing area with 50 mm height clearance, it enables simultaneous preparation of up to 20 specimens in dedicated molds. With a 4.3-inch touchscreen, automatic/manual door operation, one-click start, preset timers, uniform dual-layer illumination, low-heat curing (<90 °C), dual-fan cooling, and exhaust/air purification, it delivers crystal-clear, bubble-free, edge-retaining mounts with exceptional speed and safety—ideal for heat-sensitive samples and high-throughput metallographic, electronic, and materials labs.

Specifications

Key Applications & Uses

• Metallographic & microstructural preparation — Rapid, transparent cold mounting of heat-sensitive metals, thin coatings, soft alloys, and delicate samples that cannot withstand hot mounting temperatures.
• Electronics & PCB failure analysis — Crystal-clear encapsulation of printed circuit boards, solder joints, wire bonds, microchips, and electronic assemblies for precise cross-sectional inspection.
• Semiconductor & microelectronics — Damage-free mounting of wafers, dies, MEMS devices, and fragile semiconductor components requiring optical clarity and minimal thermal stress.
• Polymer, composite & soft material analysis — Ideal for mounting plastics, polymers, elastomers, composites, and biomaterials that would deform or degrade under hot mounting conditions.
• Failure analysis & quality control — Fast preparation of failed parts, fracture surfaces, thin films, and coatings where edge retention and transparency are critical.
• University teaching & research labs — Streamlined, safe cold mounting for student projects, thesis work, and experimental samples in materials science, metallurgy, electronics, and polymer engineering.
• Pharma, biotech & medical device labs — Encapsulation of corrosion coupons, medical implants, drug-delivery components, and sensitive tooling requiring low-temperature processing.

Why Choose from G-Hexa?

• Ultrafast curing in seconds — Achieve fully cured, transparent mounts in as little as 60 seconds—dramatically reducing preparation time compared to traditional cold-mounting methods or slow-cure epoxies.
• Large batch capacity — Cure up to 20 specimens at once in the generous 230×180×50 mm chamber, perfect for high-throughput QA/QC, teaching labs, and busy research facilities.
• Uniform, shadow-free illumination — Dual-layer 365 nm UV source with inside-out curing eliminates blind spots, ensures consistent hardness throughout the mount, and delivers superior optical clarity and edge retention.
• Heat-sensitive sample protection — Maximum curing temperature ≤90 °C with dual-fan cooling and low-heat UV process safely handles delicate, heat-sensitive, or thermally labile materials without distortion or damage.
• User-friendly & safe operation — 4.3-inch touchscreen, one-click automatic mode, preset timers, automatic/manual door, exhaust/air purification, and compact 21 kg design make it intuitive and safe for multi-user academic, R&D, and industrial environments.
• Clean & efficient workspace — Integrated dual-fan cooling and air purification system minimize fumes, maintain lab air quality, and extend component life—ideal for shared university, pharma, biotech, and precision labs.
• Reliable support & ecosystem — Backed by G-Hexa’s precision engineering, prompt technical assistance, operator training, and full supply of compatible UV-curable resins, molds, and accessories—trusted across India’s research and industrial sectors.

Frequently Asked Questions (FAQs)

Q: What types of resins are compatible with the UVmount GHEXA-MNT-EQP-COLD-004? A: It is optimized for UV-curable acrylic and epoxy-based cold mounting resins specifically formulated for 365 nm wavelength. G-Hexa supplies high-clarity, low-shrinkage UV resins tailored for metallographic and electronic applications.

Q: How many samples can be mounted at once? A: The 230×180 mm curing area with 50 mm height allows simultaneous curing of up to 20 standard 25–30 mm diameter specimens (depending on mold arrangement and resin volume).

Q: Why is low-temperature curing important? A: Temperatures never exceed 90 °C during curing, protecting heat-sensitive samples such as polymers, soft metals, thin coatings, electronic components, and biomaterials from thermal distortion, melting, or degradation.

Q: Can I adjust the curing time freely? A: Yes—set any time from 0–999 seconds via the touchscreen, or use the four convenient preset timer buttons for common curing durations (e.g., 60 s, 120 s, 180 s, 300 s).

Q: Is the UV light safe for operators? A: The fully enclosed chamber with automatic/manual door, combined with the exhaust/air purification system, ensures safe operation. UV exposure is contained inside the unit during curing.

Q: What power supply is required? A: Wide-range 85–240 V, 50/60 Hz single-phase input—compatible with standard Indian laboratory power outlets. No special electrical infrastructure needed.

Q: Does it require any special ventilation? A: The built-in exhaust and air purification system effectively manages minor odors and maintains good lab air quality. For optimal performance in enclosed spaces, ensure normal room ventilation.

Q: Are compatible molds and resins available? A: Yes—G-Hexa offers a complete range of UV-transparent mounting molds (various diameters/heights) and high-performance UV-curable resins optimized for clarity, hardness, and ease of use with this system.